An In-Depth Guide to the SICK CLV Series

The SICK CLV series is a series of barcode scanners designed to offer precision and efficiency in barcode reading across various industries. This article will provide an in-depth overview of the different features of the CLV Series scanners. Here, we will discuss ambient light safety, scanning frequency, field of view, operating voltage, enclosure rating and protection classes, reading distances, code resolution, barcode specifications, print contrast signals, power consumption, optical and acoustic Indicators, weight and dimensions, etc. We will also discuss some examples relevant to these features in this guide.

Ambient Light Safety

The SICK CLV series module’s “Ambient Light Safety” function guarantees accurate and consistent barcode readings in fluctuating light levels by ensuring dependable operation in various ambient light circumstances. The CLV620-0120 model is appropriate for situations with moderate illumination since it can consistently operate in surroundings with ambient light levels up to 1,000 lux on the barcode. The CLV621-3120 module, on the other hand, performs exceptionally well in high ambient light settings, can handle up to 100,000 lux on the barcode, and accommodates much brighter situations without sacrificing accuracy. With a significantly wider tolerance to fluctuating light intensities, the CLV630-6000 provides functional dependability on the barcode in ambient light settings of up to 2,000 lux. While combined, these modules handle various industrial applications and guarantee the best possible performance and accuracy while scanning barcodes in a variety of lighting conditions.

 Scanning Frequency

The SICK CLV Series comprises many modules, each of which has special scanning frequency capabilities suited to certain industrial needs in the 500–2500 Hz range. With a scanning frequency of 500 scans per second, the SICK CLV610-1010 has modest throughput needs since it guarantees consistent and reliable barcode scanning. The CLV640-0000, the other hand, sets the standard for high-speed barcode reading with its remarkable scanning frequency of 2,000 scans per second. This makes it ideal for settings where operational efficiency is prioritized above precise and quick data collection. With an astounding scanning frequency of 2,500 scans per second, the CLV650-0010 stands out for companies that require even greater throughput rates. It excels in ultra-fast barcode processing without sacrificing accuracy. These modules offer multiple scanning frequencies to enhance performance across various operational capacities, meeting a wide range of industrial demands.

Field Of View

The area of the viewable environment that a sensor, camera, or other device can capture at any given time is referred to as its field of vision (FOV). The field of vision for the SICK CLV Series normally varies based on the particular model or module within the series. Nonetheless, the overall field of vision for every module in the SICK CLV series is about < 50°. A common field of view of all the mentioned SICK CLV scanners—including models like CLV650-0000, CLV630-2000, CLV631-0120, CLV632-1000, CLV620-0120, CLV621-3120, CLV622-1000, and CLV630-6000 is < 50°. This field of view indicates the greatest angle at which these scanners can identify and collect data from their surroundings. By enabling them to sense efficiently and process information within a set angle, these models’ constancy in their field of vision implies a standardized scope for their operation, guaranteeing dependable and consistent performance in a variety of applications.

Operating Voltage

The working voltage in this series normally ranges from 18 to 30 volts DC, a flexible range that may be used with various power sources frequently encountered in industrial settings. This set of modules keeps its operating voltage constant across several modules. For example, the SICK CLV410 is a basic module that runs on 24-volt DC and is well-known for its dependability. Comparably, the SICK CLV420, renowned for its quick scanning speed, runs smoothly in the same voltage range and is compatible with a range of power sources. In addition, another module in the series, the SICK CLV430, maintains the 18–30 volt DC operating voltage, highlighting the series-wide commonality for convenience of integration into various industrial systems.

Enclosure Ratings and Protection Classes

Modules of the SICK CLV series come in various enclosure grades and protection classes, usually between IP54 and IP67. These ratings indicate the degree of protection against dust, moisture, and mechanical impacts in various industrial conditions. Models such as the CLV430/431, for example, have an IP65 classification, making them appropriate for moderately hard circumstances and providing protection against dust and low-pressure water jets. In contrast, the CLV440/441 may have an IP67 rating, providing increased defense against water immersion and dust infiltration in more demanding settings. Furthermore, modules of the series, such as the CLV450/451, may retain an IP67 classification even with features that improve resistance to mechanical shocks, vibrations, or high temperatures, making them appropriate for harsh industrial environments.

Reading Distances

SICK’s CLV Series barcode scanners are designed to meet a broad range of industrial and commercial requirements by providing a variety of reading distances. These scanners, which range in size from a few millimeters to several meters, guarantee flexibility for a wide range of applications. With its specialization in close-range scanning, the CLV410 module can efficiently read barcodes between 50 and 150 millimeters, making it ideal for small-scale industrial installations and sorting jobs. The CLV430 is suitable for distribution centers, warehousing, and logistics since it can read barcodes from 100 millimeters to one meter, a step up in range. The CLV450 excels in applications needing long reach, reading barcodes from 300 millimeters to an astounding 3 meters. This makes it the perfect choice for warehouses that handle big pallets or conveyor systems. On the upper end of the range, the CLV490 can read barcodes from 50 millimeters to a considerable 6 meters. Designed for tough industries like automotive, it performs well while scanning large parts or components. With this extensive selection of modules, customers may choose scanners that align with their own operating needs, guaranteeing dependable and effective barcode scanning in various sectors.

Code Resolution

“Code Resolution” refers to the critical capacity of scanners to recognize and decode codes, including barcodes and complex 2D codes, in the context of the SICK CLV Series. This feature depends on the scanner’s ability to capture detail in a small area. The variety of applications and code complexity the SICK CLV Series is designed to accommodate is reflected in the range of code resolutions available. These scanners range from 0.1 mm, typical for high-resolution models that can read complex codes, to 1-2 mm, which is appropriate for conventional models that scan barcodes regularly. The CLV440 module, for example, is a prime example with a code resolution range of 0.15 to 1.0 mm; it can handle complex 2D codes and high-density barcodes common in the manufacturing and logistics sectors. On the other hand, the CLV620 module, which has a code resolution range of 0.5 to 2.0 mm, combines affordability with dependable performance. Because of its adaptability, it’s perfect for barcode scanning in general in retail and warehouse settings. Moreover, the CLV690 module distinguishes itself with an impressive code resolution range of 0.1 to 0.5 mm, particularly useful for distinguishing small or densely packed codes. Because of this, it is a reliable partner in sectors like electronics and pharmaceuticals, where accurately reading microscopic codes is crucial. Users may choose scanners specifically designed to meet their unique code reading requirements thanks to the wide variety of code resolutions available in the SICK CLV Series.

Barcode Specification

 The SICK CLV Series provides extensive support for both 1D and 2D barcode formats in various sectors. This well-known series includes many 1D barcodes, including industry standard codes like Code 128, Code 39, EAN-13, and UPC-A. These codes are used in various retail settings, making inventory management and product identification easier. Additionally, the series expands its capabilities to include a variety of 2D barcodes, such as Data Matrix, QR Code, PDF417, and Aztec Code, meeting the complex requirements of manufacturing, logistics, and information-rich encoding. Some modules in this large series focus on particular barcode functions to address industry requests. The SICK CLV430, for example, is designed to scan common 1D barcodes with accuracy and speed in retail environments. It can also read EAN and UPCs with ease. On the other hand, the SICK CLV440 demonstrates an enhanced ability to decode 2D barcodes such as Data Matrix and QR codes, making it an ideal fit for the intricate logistics and manufacturing environment. Moreover, high-speed scanning is prioritized by modules such as the SICK CLV650, which makes them essential in automated sorting procedures and conveyor systems, especially in logistics and distribution centers. Similarly, the SICK CLV622’s expertise is in decoding extended 1D barcodes, essential for sectors like the timber industry that deal with big or oddly shaped goods.

Print Contrast Signal

To determine the barcode print quality, the SICK CLV series’ Print Contrast Signal (PCS) evaluates the reflectance difference between black bars and bright areas. These scanners have a PCS range of 15% to 85%, which represents the tolerable contrast needed for precise barcode scanning. With modules such as the CLV610, CLV620, and CLV630—all of which are intended for distinct uses—the PCS adjustment function guarantees flexibility in response to a wide range of barcode characteristics. Remarkably, every module in the CLV series keeps its PCS level at 60% or above, continuously focusing on precise scanning skills. These modules are appropriate for a broad range of industrial and commercial applications because of their flexibility and accuracy, which allow for excellent performance over a spectrum of barcode print characteristics.

Power Consumption

The SICK CLV Series includes various laser bar code scanners with power consumption levels between 8 and 15 watts, each with a unique set of features. It starts with the CLV610, a basic model with an 8 to 9-watt power consumption range for easier industrial scanning activities. With its improved functionality and higher power consumption of 9 to 11 watts, the CLV620 is designed to meet the needs of more demanding applications. As you move up the series, the CLV640 offers more precise and powerful scanning, using about 11 to 13 watts of electricity because of its sophisticated features. The CLV650, the most advanced model in the series, has numerous configurable features and state-of-the-art technology. This translates into a greater power consumption of 14 to 15 watts, which allows for more complex and comprehensive scanning solutions. The power consumption of each model corresponds to its unique set of features, offering a range of choices to satisfy various industrial scanning requirements.

Optical and Acoustic Indicators

The SICK CLV Series modules include a wide range of visual and aural indicators, providing thorough feedback for operational insights. The optical indicators consist of 10 LEDs in a bar graph that shows the reading rate % and LEDs labeled Ready, Result, Laser, Data, CAN, and LNK TX. These LEDs ensure operators have immediate visual signals for system monitoring by providing real-time status updates on device readiness, scanning results, data transfer, network connectivity, and reading rate performance. Acoustic indications perfectly match the visual indicators, adding even more value to the user experience. Alarms and beeps are examples of audio cues used by the SICK CLV Series modules to indicate important events or mistakes. For example, a unique sound may accompany an error signal or the end of a scanning cycle. Operators can quickly understand the state and functioning of the equipment thanks to the multi-dimensional interface created by the visual indications and aural feedback. For example, in a production context, the Bar Graph shows the scanning rate graphically, and the Ready LED verifies that the scanner is operating as intended. Concurrently, an audible beep indicates that a scan has been completed successfully, improving operational effectiveness and enabling a smooth integration into automated operations. With built-in LEDs and acoustics, the CLV600 excels in barcode reading for logistical applications. With its wide range, flexible connectivity, and strong indications, the CLV620 meets various industrial automation requirements and provides real-time feedback.

Weight and Dimensions

The scanners of the SICK CLV series come in different sizes, weights, and scanning ranges. Dimensions might fluctuate dramatically across models in order to meet diverse application needs. For example, the conventional model’s measurements may be around 50 x 50 x 100 mm (L x W x H). This is only an example; the exact measurements could vary depending on the model. Another changeable aspect that depends on the features and capabilities of the scanner is weight. These gadgets typically weigh between 200 and 500 grams, reflecting the differences in features and parts included in each model. One of these scanners’ most important features, the scanning range, varies greatly among the CLV series. With a range of a few millimeters to several meters, this capability allows for industry adaptability and flexibility to satisfy various application requirements. Examples of mid-range models in the product selection include the SICK CLV600 Series, which has dimensions of around 60 x 60 x 120 mm and weighs about 350 grams. On the other hand, the SICK CLV400 Series meets more compact and lightweight needs with its smaller dimensions of around 40 x 40 x 80 mm and weight of approximately 250 grams. In contrast, the SICK CLV800 Series has bigger measurements—about 80 x 80 x 150 mm—and weighs roughly 450 grams, making it appropriate for heavier and more demanding uses. These variants highlight the CLV series’ versatility in meeting a wide range of industrial requirements.

Conclusion

In conclusion, the SICK CLV line of barcode scanners incorporates a wide range of modules that have been painstakingly designed to meet the complex demands of contemporary industrial environments. These scanners are notable for their accuracy, performance under many situations, and flexibility while providing extensive features and functionality. One particularly noteworthy characteristic of the series is its ability to guarantee correct barcode scans regardless of variations in ambient light. This is known as Ambient Light Safety. Modules such as the CLV620-0120, CLV621-3120, and CLV630-6000 demonstrate the series’ adaptability to varying ambient light conditions, meeting the needs of various industrial settings. The 500–2500 Hz scanning frequency range offers possibilities for businesses with different throughput requirements. Different operational capabilities are catered to by modules such as CLV610-1010, CLV640-0000, and CLV650-0010, which provide dependable and consistent barcode scanning. The Field of View, which is usually less than 50° in the series, emphasizes common operational scopes and allows for consistent performance in various applications. Maintaining an operating voltage within the 18–30volt DC range facilitates easy integration by ensuring compatibility with various power sources. The 500–2500 Hz scanning frequency range offers possibilities for businesses with different throughput requirements. Different operational capabilities are catered to by modules such as CLV610-1010, CLV640-0000, and CLV650-0010, which provide dependable and consistent barcode scanning. The Field of View, which is usually less than 50° in the series, emphasizes common operational scopes and allows for consistent performance in a variety of applications. Maintaining an operating voltage within the 18–30volt DC range facilitates easy integration by ensuring compatibility with various power sources. The IP54 to IP67 Enclosure Ratings and Protection Classes highlight the IP series’ resistance to dust, moisture, and mechanical impacts across a range of industrial situations. Perusing Applications in warehouses, logistics, and other areas are accommodated by a range of distances, from close-range to extended scanning. Code Resolution, which spans from 0.1 mm to 2.0 mm, tackles a variety of code complexity issues in industries such as electronics and manufacturing. The series’ application is expanded by barcode specification support for both 1D and 2D barcodes, spanning from complicated logistics to retail inventories. Print Contrast Signal, Power Consumption, Optical and Acoustic Indicators, Weight/Dimensions, and other features further highlight the series’ accuracy, versatility, and ease of use in a range of industrial environments. With its adaptable modules, the SICK CLV series highlights a dedication to innovation, dependability, and adaptability. It provides a full suite of scanning solutions designed to satisfy the changing demands of contemporary industries, guaranteeing accurate and efficient barcode scanning for a variety of applications.

This entry was posted on February 18th, 2024 and is filed under Electrical, Selection Guide, Technology. Both comments and pings are currently closed.