Omron FH Series Vision System Overview

Introduction

Automated sensory inspection has long posed a challenge in the realm of automation. Automation inspections are now used to spot dents and scratches on objects. However, they may miss unexpected flaws or incorrectly identify minor marks as errors, leading to over-detection of defective goods. Over-detection causes secondary physical inspections, ignores goods to evade detection, and decreases post-process output. It requires time, money, and skill to introduce automated sensory inquiries. Omron uses Artificial Intelligence (AI) technology to use its vision sensors to resolve these problems. The FH Vision System Series stands out by leveraging AI to replicate human sensibility and experience. This series incorporates an advanced inspection algorithm featuring AI or AI Fine Matching. AI Fine Matching is designed to discern only the most nuanced and relevant details, significantly enhancing the accuracy and efficiency of automated inspections.

This article delves into the multifaceted features that set the FH Series apart. It explores its adaptability through simple software integration, TCP/IP with EtherNet/IP for rapid data transport, and sophisticated algorithms that bestow stability and sturdiness to applications at varying paces. As we explore the features of the FH Series, from EtherCAT® integration to compliance with regulatory standards, it becomes evident that this system is not just a vision solution; it’s a transformative force driving efficiency, accuracy, and automation across diverse industries.

Accelerated Machine Operation and Universal Cameras

The advantages of a powerful Vision and an Intelligent Camera System are combined in this series to create just one system. A smart camera’s distinct picture clarity provides quick installation, easy setup, and improved optical performance.

• High-performance parts deliver excellent performance at fast and high-quality image input.
• It has AI scratch and fine-matching tools to create AI models.
• This series also has simple software integration for adaptable automation.
• We use TCP/IP with EtherNet/IP for fast data transport.
• Every application is stable and sturdy at any pace because of sophisticated algorithms and vision technologies.

FH Series Vision System

The FH-series Vision System increases machine cycle accuracy and time while packing all of the capabilities needed to move machines rapidly and with exceptional accuracy into a small controller that can be integrated inside the machine. The adaptability of a computer-based image system for processing is also offered to help boost efficiency in the common reuse of Machine layouts and the modification of designs, even though the communications/camera interfaces, image handling algorithms, and various other elements of this finished image handling system are assembled into one accommodation.

Using FH Vision Controllers, companies can meet demand by sensory inspection regardless of the qualified inspectors. These days, competent inspectors are challenging to find, and labor expenses have significantly increased. Manufacturers are under a lot of pressure to automate procedures that depend on the perception of skilled human employees. Regarding visual inspection, it’s critical to accurately spot minute flaws even on malleable lines making various products.

Omron FH Series System was created for defect detection Technology that replicates the methods used by experienced inspectors to address these issues. The FH Vision System has adopted this artificial intelligence technology.

Features of the FH series Vision System

AI Implementation

Defects may be detected by the new FH Series Vision system without the need for learning from samples due to the industry’s first defect recognition AI technology. By automating human visualization-based inspection, such an artificial intelligence system finds faults previously tricky to record. It does this by mimicking human sensitivity and the skills of professional inspectors.

Automating procedures that depend on the sensory abilities of skilled human employees is under tremendous pressure from manufacturers. It’s critical to accurately detect tiny faults even on flexible pipes for manufacturing a variety of things, especially when subjected to visual inspection. Long-standing technicians’ sensitivity and expertise have always been crucial. The necessity for labor-saving automation visual examination is increasing since employees might be required to prevent others from performing duties in an identical area in production facilities to protect themselves from COVID-19.

Artificial intelligence has advanced to dynamically learn parameters and recognize object aspects much like a person. While many AI systems struggle with the need for visual data, specialized technology, and technical know-how, OMRON has made significant strides in allowing its wider adoption.

To overcome these difficulties, OMRON created the first AI for defect identification in the field, miming the methods experienced inspectors used. Currently, the FH Series Visual System has this artificial intelligence. To maximize the inspection capabilities utilizing AI without learning enormous volumes of data, this new tool incorporates more than 30 years of experience in processing images & visual inspection. Traditionally, AI technology has needed a unique environment. However, this compact solution has built a system component. No specialist AI engineer is required for configuration and adjustment at production facilities. So, the latest AI features have the following advantages.

• AI has human-like sensitivities for detecting faults.
• AI can identify quality goods just as effectively as trained inspectors.
• No particular setting is necessary.
• Multiple flaws may be automatically detected without definition or learning

Parallel Process System for Various Inspections

The Omron FH Series Vision System stands out with its exceptional features, and one of the notable capabilities is its support for parallel processing in conducting various inspections simultaneously. Up to four separate inspection times may be used with Random-Trigger of Multi-Line. A sole controller is capable of conducting inspections at many locations and times. This one controller may replace many integrated controllers for various processes, conserving space and lowering startup costs. This feature caters to the dynamic needs of manufacturing environments, enhancing adaptability and responsiveness to varying inspection requirements across different stages of the production process.

Pharmaceuticals

In the pharmaceutical industry, where precision and compliance are paramount, the Omron FH Series Vision System offers a remarkable solution for the packaging process. The system introduces a single controller that boasts the capability to manage each line of the packaging process efficiently. This consolidation of control not only results in substantial initial cost savings but also addresses space constraints in pharmaceutical facilities, where efficient space utilization is critical. Saving money and space upfront is possible with simply one controller that can manage all lines. Per controller, a maximum of four cameras can be connected. Whether inspecting labels, verifying packaging integrity, or ensuring compliance with stringent regulations, the FH Series emerges as a reliable and cost-effective solution for enhancing the efficiency and accuracy of pharmaceutical packaging processes.

Innovative Illumination Technology

The MDMC Light represents a groundbreaking advancement in illumination technology, seamlessly merging flexibility and precision within a single unit. This innovation transcends traditional constraints, offering unparalleled control and adaptability across various applications.

Flexibility and Precision: The MDMC Light redefines illumination, introducing a paradigm shift by seamlessly combining flexibility and precision in a singular unit.

Dynamic Adjustments: Users can swiftly alter color and direction patterns in milliseconds, unlocking new possibilities for inspection precision. This real-time adaptability allows for adjustments in response to evolving manufacturing requirements.

Efficient Changeovers: Redefining efficiency, the MDMC Light eliminates the need for hardware exchange during product changeovers.

Customizable Inspections: Tailoring illumination to specific inspection requirements is made accessible and efficient. The MDMC Light simplifies the enhancement of inspection features, offering an intuitive, swift, and reliable solution, optimizing accuracy and reliability.

Consolidated Brilliance: Breakthrough engineering combines hundreds of illuminators within a single unit.

Real Color Precision: Elevating color accuracy, the MDMC Light features Real Color Processing with a palette of 16 million colors. This capability ensures inspections are conducted with the highest fidelity, allowing for precise color recognition and analysis in applications where color is crucial. This extends the scope of applications and enhances the system’s ability to discern subtle color variations during inspections.

Common Communication Standards

The incorporation of an ideal system into machinery has never been simpler with the help of the Omron Sysmac platform. Whether you want to manage one inspection or a whole manufacturing line, the priority is always a simple, intuitive design that simplifies your life and increases efficiency.

Combining logic, motion, robotics, visualization, safety, and information technologies into a single project, Sysmac Studio provides a special environment that lowers the learning period and expenses of intra-operative programs. The vision controller, showcased on our marketing page, embodies this synergy by providing a comprehensive solution across various stages:

Design: Reusable code significantly reduces development time, fostering efficiency and consistency in machine vision applications.

Verification: Sysmac Studio enables simulation and tracing based on information acquired from the vision system. This verification step ensures the accuracy and reliability of your vision-based processes.

Implementation: Achieving advanced machine control is simplified within the Sysmac Studio environment. This facilitates the seamless incorporation of the vision system into your overall machinery control, ensuring optimal performance.

Ethercat® to Manage Different Devices Through Rapid Transfer of Data

Employing EtherCAT® ensures high-speed data transfer, enhancing control capabilities across diverse devices. Connecting NJ/NX Machine Automatic Controllers and a 1S/G5 AC Servo System via EtherCAT® will speed up common communications protocols, such as positioning recognition and axial motion start. Notably, the communication cycle is reduced to 1/32, unlocking swift and responsive interactions. There is a 6ms reduction in the time between the trigger inputs and the re-outcome of the measurement. The utilization of EtherCAT® thus optimizes the speed and precision of control processes, contributing to heightened performance in industrial automation.

Applications FH series Vision System

The FH Series Vision System extends its applications by offering readiness for compliance with 21 CFR Part 11 and GMP standards. This upgrade empowers manufacturers in life science, pharmaceutical, and medical device industries to seamlessly integrate vision systems into their production lines while adhering to regulatory requirements. This upgrade empowers manufacturers to seamlessly integrate vision systems into their production lines while ensuring adherence to regulatory frameworks.

Software Features:

Audit Trail Viewer: User-friendly interface for reviewing audit trails. Staff members may see The audit trail online with the necessary access level due to an integrated audit trail viewer.

Audit Trail Report: Comprehensive reporting for tracking system changes. The date and time on which each activity is produced or updated are recorded in this audit trail report. This also keeps track of all operations made by a worker. Both CSV or PDF files can be used to export the report.

Single Sign-On Ready: Streamlined access with single sign-on functionality.

Enhanced Password Security: Strengthened security measures for access control. Implement the highest levels of password security to fortify access controls. This ensures only authorized personnel can interact with the system, safeguarding sensitive data and system configurations.

HMI Integration: Seamless integration with Human-Machine Interface for enhanced operability.

Encrypted Files: Ensuring the security and integrity of critical data. The FH controller stores the configuration data in an encrypted locked format.

User Access Controls: Tailor the FH Series Vision System to your team’s needs by assigning distinct user levels with customized access privileges. This flexible feature enables precise control over who can access specific settings, ensuring a secure and organized user experience.

Industries benefiting from Omron FH series Vision System

Automotive:

Assembly Lines: Streamlining efficiency in automotive assembly processes

Inspection Lines in Quality Control: Ensuring stringent quality standards are met throughout the production line.

Cosmetic Inspection: Precision inspections for cosmetic attributes, maintaining impeccable quality.

Applications in High Accuracy Measuring: Facilitating high-precision measurements critical in automotive manufacturing.

Food and Commodities:

Quality Inspection: Ensuring the quality and safety of food and commodities.

Liquid/Powder Filling Lines: Optimizing liquid and powder filling accuracy.

Primary Secondary Packaging: Enhancing efficiency in packaging processes.

Pick and Place: Ensuring precision in pick-and-place operations.

Traceability Purposes:

Label and Print Inspection: Verifying accuracy and quality in print and labeling processes.

Trace and Track Applications: Facilitating traceability for enhanced supply chain management and product tracking.

Conclusion

In conclusion, the Omron FH Series Vision System is a paradigm of innovation and efficiency. This comprehensive overview has illuminated the key features and applications that make this series a superior choice for various industries.

The Omron FH Series Vision System integrates powerful vision capabilities with intelligent camera systems. Its AI-driven defect detection, innovative illumination technology (MDMC Light), and adaptability for diverse industries showcase its versatility. The system’s efficiency in managing pharmaceutical packaging, high-precision measurements in automotive, and quality control in various sectors underscores its wide-ranging applicability. The user-friendly Omron Sysmac platform and EtherCAT® integration provide a streamlined and responsive industrial automation experience. Compliant with stringent regulations, the FH Series caters to industries where precision, efficiency, and adherence to standards are paramount.

As a beacon of innovation, this system not only meets but exceeds the evolving demands of modern manufacturing, reinforcing its status as a forefront solution for those seeking cutting-edge advancements in machine vision technology.

This entry was posted on January 22nd, 2024 and is filed under Omron. Both comments and pings are currently closed.