MELSEC iQ-R I/O and Analog Module Selection Guide

A strong and adaptable automation system is crucial for organizations to remain competitive in today’s quickly changing industrial world, where efficiency, productivity, and dependability are important. With its extensive functionality and cutting-edge technology, Mitsubishi Electric’s MELSEC iQ-R line of programmable logic controllers (PLCs) have become a market leader. The MELSEC iQ-R series’ wide variety of I/O (input/output) and analogue modules, which offer the required connection and data collecting capabilities to fulfill the demands of industrial automation applications, is one of its essential features. This article’s primary goal is to act as a thorough selection guide for MELSEC iQ-R analogue and I/O modules, assisting engineers, system integrators, and automation specialists in making knowledgeable choices while setting up their control systems. We hope to make the decision process easier and provide consumers with the tools to properly optimize their automation systems by giving a thorough overview of the various modules and their characteristics. Unparalleled flexibility, expandability, and compatibility with the entire system architecture are features of the MELSEC iQ-R I/O and analogue modules. The selection guide offers a wide range of choices, guaranteeing that the MELSEC iQ-R series can adapt to the unique requirements of each industrial setting, from fast digital input/output modules to accurate analogue modules for voltage and current measurements. This selection guide will also cover the important elements to consider when choosing I/O and analogue modules, such as isolation, channel count, voltage and current ranges, communication protocols, and specialized functionality. Users may make educated selections that meet their project needs and enhance the performance of their automation systems by emphasizing these crucial criteria.

Now, we will see some of the MELSEC iQ-R I/O and Analog modules and study their features.

RX41C6HS Module:

The DC High-Speed Input module’s integrated digital inputs are numbered 32, allowing for easy integration and effective data processing. It guarantees efficient working with an input voltage of 24Voltage Direct current. The wiring method incorporated by the module requires connectors, which makes wiring simpler and less complicated, eventually saving time and money. The module uses 32 Input/Output points for efficient connections with various devices and sensors. Furthermore, the DC High-Speed Input module is energy-efficient and reduces total power usage inside the automation system due to its operation current of 0.15A. The module’s physical measurements are 27.8mm in width, 98mm in height (106mm with connections), and 131mm in depth. It is small and light, weighing only 0.12 kg, making integrating and deploying in locations with constrained space simple.

RY10R2 Module:

As a relay output module, it provides reliable and efficient control over a variety of machinery and external devices. Thanks to its 16 utilized I/O ports on the programmable logic controller (PLC), the RY10R2 module offers a wide range of connecting choices for easy integration inside the automation system. Thanks to its 16 internal digital outputs, this module offers precise and speedy control over linked devices. Due to its relay-based output type, the RY10R2 module can manage both AC and DC loads. With its rated load voltage of 240VAC and 24VDC, various industrial equipment may be used. The RY10R2 module has a screw-type wiring method to provide secure connections. This wiring method is suitable for demanding industrial applications because of its dependability and toughness. With an operational current of 0.45A, the module achieves a compromise between effective energy use and high-performance output. The RY10R2 module’s physical dimensions are similar to those of earlier MELSEC iQ-R series modules. Its measurements are 131mm in depth, 98mm in breadth, and 27.8mm in height (with connectors). Despite its diminutive size, the module weighs 0.22kg, demonstrating a robust build that can withstand industrial applications.

R60AD6-DG Module:

This channel-isolated analogue input module is intended for DC applications and runs on a 24VDC power source. The R60AD6-DG module provides plenty of connectivity possibilities for smooth integration inside automation systems thanks to its 16 occupied I/O pins on the programmable logic controller (PLC). This module’s six inbuilt analogue inputs provide precise and accurate data collection from sensors and measuring equipment. This module works best between the current ranges from 0-20mA and sometimes 4-20mA, which makes it an ideal module to work in different industrial applications. The wiring scheme works on connectors, which makes wiring less complicated and installation more straightforward. By streamlining the setup procedure, this technique reduces installation time and labor requirements. The module finds a compromise between power efficiency and dependable performance with an internal current usage of 0.36A. The R60AD6-DG module has the following physical measurements: width 27.8mm, height 106mm, and depth 110mm. Despite its small size, the module weighs 0.2kg, demonstrating a strong construction appropriate for industrial settings.

R60DAH4 Module:

This 24VDC analogue output module was constructed to be used for DC applications. The programmable logic controller (PLC) on the R60DAH4 module has 16 utilized I/O points, giving it a wide range of connectivity options for simple automation system integration. The four analogue outputs included in this module allow you to control connected devices accurately and swiftly. To accommodate the requirements of various industrial applications, the module supports several output voltage ranges, including -10-10V, 0-5V, and 1-5V. It also includes switchable 0-20mA and 4-20mA output current ranges to suit a range of output devices. The module uses a screw-based wiring approach to provide secure and trustworthy connections. This wiring technique is suited for harsh industrial situations because it offers stability and endurance. The module compromises power efficiency and dependable performance with an internal current usage of 0.27A. Its physical dimensions are identical to those of the other tiny MELSEC iQ-R series modules, measuring 27.8mm in width, 98mm in height (106mm with connections), and 131mm in depth. Despite its tiny size, the module weighs 0.2kg, demonstrating a strong construction appropriate for industrial applications.

RH42C4NT2P Module:

The MELSEC iQ-R series’ RH42C4NT2P module is an I/O combination module that provides flexible capability for industrial automation systems. This module is made particularly for use with direct current (DC) applications and runs on a power source of 12/24VDC. The PLC’s 32 occupied I/O pins on the RH42C4NT2P module offer excellent attachment choices for easy integration into automation systems. The module has 32 inbuilt digital inputs and outputs, making it possible to control linked devices and quickly collect data precisely. The 24VDC-rated input voltage guarantees a robust connection with industrial machinery. Additionally, the outputs’ rated load voltage of 12/24VDC allows for flexibility in meeting various voltage needs. The transistor-based outputs in the sink logic configuration of the RH42C4NT2P module are used for good monitoring. Installation and setup are streamlined with a connector-based wiring scheme, saving time and effort. The module maintains a compromise between power efficiency and dependable performance, using internal 0.22A. Its physical dimensions are identical to those of the other tiny MELSEC iQ-R series modules, measuring 27.8mm in width, 98mm in height (106mm with connections), and 110mm in depth. Despite its compact size, the module weighs 0.13kg, indicating a durable construction appropriate for industrial settings.

R60TCTRT2TT2BW Module:

A temperature control module for industrial automation systems is the R60TCTRT2TT2BW module. It is a specialized module for applications requiring accurate temperature monitoring and control. The R60TCTRT2TT2BW module has 32 occupied Input/Output points for connecting with automation systems. This module has four inbuilt analogue inputs and provides precise temperature monitoring with thermocouples and resistance temperature detectors (RTDs). It allows for versatility in temperature sensing relevant RTD types, including JPT100 and PT100. Thermocouple types like W5RE/W26RE, S, R, N, PLII, B, E, J, K, L, U, and T are among those it can handle. The module mixes power efficiency with dependable performance with an internal current usage of 0.34A. It is 56 mm wide, 98 mm tall (106 mm with connections), and 110 mm deep. Despite its small size, it weighs 0.34kg, showing a strong construction appropriate for industrial settings.

RY41PT1P-TS Module:

The RY41PT1P-TS module is an output transistor module with a source configuration. A 12/24VDC power supply specially designed for DC applications powers this module. The RY41PT1P-TS module has 32 used Input/Output points on the PLC. It has 32 inbuilt digital outputs and provides a good hold on equipment and devices outside the system. The module is appropriate for applications requiring control of devices that use a standard power supply since it uses a transistor-based output type with a source logic arrangement. The outputs’ rated load voltage of 12/24VDC allows for flexibility in meeting various voltage needs. The module uses a spring clamp wiring mechanism to ensure reliable and secure connections. This wiring technique makes for an effective installation, cutting down on setup time and effort. The module finds a compromise between power efficiency and dependable performance with an internal current usage of 0.19A. The RY41PT1P-TS module’s physical measurements are 27.8mm in width, 106mm in height, and 129mm in depth. Despite its small size, the module’s 0.13kg weight indicates a sturdy construction appropriate for industrial settings.

R60ADI8-HA Module:

A HART-compatible analogue input module mainly created for industrial automation systems is the R60ADI8-HA module. This module serves DC applications and runs on a 24 VDC power source. The R60ADI8-HA module has 16 occupied Input/Output points on the PLC and has one occupied station, which offers smooth automation system integration. This module’s eight inbuilt analogue inputs help in accurately collecting data from various sensors and gadgets. It works in the current range between 0–20 mA and 4–20 mA. This spring clamp wiring technique speeds up setup and streamlines the installation procedure. The module finds a compromise between power efficiency and dependable performance with an internal current usage of 0.17A. The R60ADI8-HA module has the following physical measurements: width of 27.8mm, height of 98mm (106mm with connections), and depth of 125mm. The module weighs 0.21kg despite its small size, demonstrating a solid construction appropriate for industrial settings.

RX28 Module:

The RX28 module is an AC input module created for industrial automation systems. The RX28 module provides plenty of connectivity possibilities for smooth integration inside automation systems with its 16 occupied I/O pins on the programmable logic controller (PLC). This module, which has eight inbuilt digital inputs, enables accurate and quick control of AC input signals. Due to its extensive compatibility with different AC power sources, it has an input voltage of 100-240VAC. A screw-based wiring system used by the module ensures safe and dependable connections. This wiring technique is suited for harsh industrial situations because it offers stability and endurance. The module has an internal current consumption of 0.09A. The RX28 module’s physical measurements are 27.8mm in width, 98mm in height (106mm with connections), and 131mm in depth. Despite its small size, the module weighs 0.18kg, indicating a durable construction appropriate for industrial settings.

RY42PT1P Module:

This output transistor module was created especially for complicated systems of industrial automation. It is appropriate for DC applications since it runs on a 12/24VDC power source. The RY42PT1P module, which has 64 occupied I/O points on the programmable logic controller (PLC), provides many connectivity options for smooth integration with automation systems. This module offers accurate and effective control over external machinery and equipment thanks to its 64 integrated digital outputs. Control of devices using a shared power source is made possible by its transistor-based output type and source logic architecture. Assuring compliance with a range of voltage needs the recommended output load voltage varies from 12VDC to 24VDC. The module compromises power efficiency and dependable performance with an internal current usage of 0.29A. The RY42PT1P module’s physical measurements are 27.8mm in width, 98mm in height (106mm with connections), and 131mm in depth. The module weighs 0.13kg despite its small size, demonstrating a solid construction appropriate for industrial settings.

In conclusion, these modules offer the required communication and data-gathering capabilities to maximise effectiveness, productivity, and dependability across various applications. For engineers, system integrators, and automation experts, the selection guide mentioned in this article is a valuable tool that provides information and insights to support decision-making while setting up control systems. We looked at various necessary MELSEC iQ-R series modules throughout the study, emphasizing their features and specs. The RY10R2 module displayed dependable control over diverse equipment and external devices through relay outputs, while the RX41C6HS module displayed its effectiveness in handling DC high-speed inputs. While the R60DAH4 module effectively controlled linked devices with its analogue outputs, the R60AD6-DG module enabled precise and accurate data gathering from analogue inputs. Users may improve the performance of their automation systems by making educated selections based on their project needs by understanding the specifications, wiring techniques, and functionality of these modules. I/O and analogue modules from the MELSEC iQ-R series provide a strong framework for creating dependable and effective automation systems. The MELSEC iQ-R modules offer the required capabilities for customization and optimization, whether it be high-speed inputs, accurate analogue measurements, or controlling numerous external devices. These modules are appropriate for challenging industrial situations because of their small sizes and robust designs. Hence, you got to know the various features of all these modules. This article Made sure that every aspect is highlighted effectively.

This entry was posted on September 24th, 2023 and is filed under Automation, Mitsubishi, Selection Guide. Both comments and pings are currently closed.